智能制造真空热处理数字化无人生产线
Intelligent manufacturing vacuum heat treatment digital unmanned production line
真空热处理自动化无人生产线涵盖了不同种类零件的所有热处理内容,依据使用方热处理零件设计终质量要求ACME可 以进行非标设计,生产线中的所有炉型及设备都将在计算机画面的实时监控下,进行有序列的、符合工艺周期程序安排的、 以全部自动化方式完成一系列热处理工艺操作,符合【工业4.0】发展特征趋势及基本要素,此类生产线是先进热处理设备组合。真空热处理生产线的每一个炉型模块将完全满足用户不同零件的不同热处理工序要求,具备【柔性化】,配备装卸料机器人,车间无人化特征十分明显。
The automatic unattended production line of vacuum heat treatment covers all the heat treatment contents of different kinds of parts. According to the final quality requirements of square heat treatment parts, ACME can carry out non-standard design. All furnace types and equipment in the production line will be sequential and in accordance with the process cycle program under the real-time monitoring of computer picture, and a series of heat treatment process operations will be completed in all automatic ways. In line with the development trend and basic elements of industrial 4.0, this kind of production line is an advanced heat treatment equipment combination. Each furnace type module of the vacuum heat treatment production line will fully meet the different heat treatment procedures of different parts of the user. Requirement, with [flexibility], equipped with loading and unloading robot, workshop unmanned characteristics are very obvious.
真空热处理自动化无人生产线所包含常用模块有:真空清洗机;真空退火炉;真空回火炉;真空高压气淬炉;真空油淬炉;真空低压渗碳炉;深冷处理炉等一系列标准模块化设备,依据用户生产量配置模块数量,同时还具备将来设备可扩展性。自动化生产线涉及一整套物料自动运输车系统,该系统具备自动上料和自动下料功能,自动识别所选加热处理设备的工位。
Vacuum heat treatment automation unmanned production line contains a series of standard modular equipment, such as vacuum cleaning machine, vacuum annealing furnace, vacuum high pressure gas quenching furnace, vacuum oil quenching furnace, vacuum low pressure Carburizing furnace, cryogenic treatment furnace and so on. The automatic production line relates to a complete set of automatic material transport vehicle system, which has the functions of automatic feeding and automatic blanking, and automatically identifies the station of the selected heating and processing equipment.
常规型号 | PJ-SCX557 | PJ-SCX7711 | PJ-SCX9916 | |||
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模块名称 Module Nam | 模块类型 Module type | 模块数量 Number of modules | 模块类型 Module type | 模块数量 Number of modules | 模块类型 Module type | 模块数量 Number of modules |
真空低压渗碳炉 Vacuum low pressure Carburizing furnace> | PJ-ST557D1 | 1-3 | PJ-ST7711S1 | 1-3 | PJ-ST9916X1 | 1-3 |
真空油淬炉 Vacuum oil quenching furnace | PJ-YC557D2 | 1-3 | PJ-YC7711S2 | 1-3 | PJ-YC9916X2 | 1-3 |
真空高压气淬炉 Vacuum high pressure gas quenching furnace | PJ-QC557D3 | 1-3 | PJ-QC7711S3 | 1-3 | PJ-QC9916X3 | 1-3 |
真空回火炉 vacuum tempering furnace | PJ-H557D4 | 1-3 | PJ-H7711S4 | 1-3 | PJ-H9916X4 | 1-3 |
真空退火炉 vacuum annealing furnace | PJ-TH557D5 | 1-3 | PJ-TH7711S5 | 1-3 | PJ-TH9916X5 | 1-3 |
真空清洗机 Vacuum cleaning machine | PJ-QX557D6 | 1-3 | PJ-QX7711S6 | 1-3 | PJ-QX9916X6 | 1-3 |
深冷处理炉 Cryogenic treatment furnace | PJ-SL557D7 | 1-3 | PJ-SL7711S7 | 1-3 | PJ-SL9916X7 | 1-3 |
自动运输车系统 Automatic transport vehicle system | PJ-YS557D8 | 1-3 | PJ-YS7711S8 | 1-3 | PJ-YS9916X8 | 1-3 |
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