热等静压脱脂烧结炉
Hot isostatic pressure skimming sintering furnace
硬质合金等静压烧结技术,也称之为低压烧结或过压烧结,这种工艺方法是将脱蜡、预烧、真空烧结、热等静压制几个工艺合为一道工艺在一个设备内完成的新方法。粉末冶金烧结炉主要用于不锈钢、铜钨合金、高比重合金、钼合金、钛合金和硬质合金等制品的脱脂和烧结。
Brief introduction: cemented carbide isostatic pressing sintering technology, also known as low pressure sintering or overpressure sintering, this process is a new process of dewaxing, pre-firing, vacuum sintering, hot and other static pressing in one equipment. Powder metallurgy sintering furnace is mainly used for skimming and sintering of stainless steel, copper-tungsten alloy, high specific gravity alloy, Mo alloy, titanium alloy and cemented carbide.
1.炉门:自动锁圈锁紧
Furnace door: automatic locking ring locking
2. 炉壳:全碳钢/内层不锈钢
Furnace shell: all carbon steel / inner stainless steel
3.炉胆:全硬质复合毡
Furnace tank: fully rigid composite felt
4.加热器材质:等静压石墨/模压三高石墨
Heater material: isostatic graphite / molded three-high graphite
5.马弗材质:等静压石墨
Maver material: isostatic pressed graphite
注:特殊规格要求可根据客户要求定制
Note: Special specification requirements can be customized according to customer requirements
| 参数 / 常规型号 Parameter/ Model | PJ-SJ336 | PJ-SJ447 | PJ-SJ449 | PJ-SJ4411 | PJ-SJ5518 | PJ-SJ7720 | 
| 有效热区 W×H×L Effective hot zone | 300×300×600 | 400×400×700 | 400×400×900 | 400×400×1100 | 500×500×1800 | 700×700×2000 | 
| 装载重量 (KG) Load weight | 120 | 200 | 300 | 400 | 800 | 1000 | 
| 额定温度 (℃) Max.temprature | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 | 
| 炉温均匀性 (℃) Furnace temperature uniformity | ±5 | ±5 | ±5 | ±5 | ±5 | ±5 | 
| 真空度 (Pa) Vacuum degree | 4.0 E -1 | 4.0 E -1 | 4.0 E -1 | 4.0 E -1 | 4.0 E -1 | 4.0 E -1 | 
| 压升率 (Pa) Pressure rise rate | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | 
| 冷却速度 (min) Cooling velocity | 可调 Adjustable | 可调 Adjustable | 可调 Adjustable | 可调 Adjustable | 可调 Adjustable | 可调 Adjustable | 
| 冷却介质 Cooling medium | 氩气 / 氮气 Argon / nitrogen | 氩气 / 氮气 Argon / nitrogen | 氩气 / 氮气 Argon / nitrogen | 氩气 / 氮气 Argon / nitrogen | 氩气 / 氮气 Argon / nitrogen | 氩气 / 氮气 Argon / nitrogen | 
| 脱脂工艺 Degreasing process | N2 负压 /H2 大气压 N2 negative pressure / H2 atmospheric pressure | |||||
| 烧结工艺 Sintering process | 真空 / 气压烧结(分压 / 微压 / 正压) Vacuum / pressure sintering (partial pressure / micro pressure / positive pressure) | |||||
| 冷却工艺 Cooling process | 真空 / 封闭(加压),强制(加压) Vacuum/closed(pressurized), forced(pressurized). | |||||
| 冷却压力 (bar) Cooling pressure | 10-120 | |||||
以上参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
| 炉型结构 Furnace structure | 单室卧式 Single,horizontal room | 单室立式 single, vertical chamber | ||
| 可设计流水线组合,多台钎焊炉共用一套真空系统,炉外运输系统 Can design assembly line combination, multiple brazing furnaces share a set of vacuum system,out-of-furnace transportation system | ||||
| 炉门开启方式 Furnace door opening mode | 回转式 rotary | 平开式 Flat type | ||
| 真空泵组和真空计 Vacuum pump set and vacuum gauge | Imported | 高品质国产 High quality Made in China | ||
| 真空度 Vacuum degree | 高真空 High vacuum | 中真空 medium vacuum | ||
| PLC | 西门子 Siemens | 欧姆龙 OMRON | 三菱 Mitsubishi | |
| 温控仪表 Thermostat meter | 欧陆 EUROTHERM | 日本岛电 Electric conduction | ||
| 热电偶 Thermocouple | C 分度号(钨套管 / 钼套管) C score number (tungsten casing / Mo casing) | |||
| 记录仪 Grapher | 有纸记录仪 Paper recorder | 无纸记录仪 Paperless recorder | ||
| 人机界面 Human-computer interface | 模拟屏 Analog screen | 计算机触摸屏 Computer touch screen | ||
| 电器元件 Electrical component | 高品质国产 High quality domestic | 施耐德 Schneider | 西门子 Siemens | |
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